LED display manufacturer: module and box inspection method

Jun 28, 2021

השאר הודעה

Due to the wide application of LED displays, LED display manufacturers are also increasing to promote their product advantages, so customers do not know how to choose when facing so many manufacturers. Therefore, when customers buy LED displays, they must first choose A well-known manufacturer in the industry conducts product inspection at the factory to confirm that the purchased product has no quality problems. Therefore, please confirm the LED display with the manufacturer before purchasing the LED display.


LED display module detection method:


1. Appearance inspection: It can be preliminarily judged whether there is a problem with the LED module through ordinary vision and hand feeling.


2. The adhesion of the coating: it should be guaranteed not to fall off.


3. Picture: whether the color is consistent, or there is color shift, or even no brightness.


4. Screen printing appearance: The screen printing content is clear and complete, the color is uniform, and there is no burrs, defects, tailing, smudges and other phenomena. The specific content, position, pattern and font size of each silk screen are detailed on the corresponding drawings.


5. The color is consistent with the module (no obvious color difference under natural light or fluorescent lamp for normal vision), and no color difference in the same batch of products (note: color difference includes color and gloss). The coated surface should be smooth, flat and uniform, without the following defects. There is no desizing, particles, bottom leakage, pitting, flowers, wrinkles, mechanical damage.

LED display manufacturer


Methods of testing the LED display case: There are many ways to test the box, but the commonly used tools are vernier calipers, tape measures, and spirit levels. In-box inspection requirements: the inspector must check the materials in the box one by one according to the design drawings, and check whether there is a small amount or leakage of the processed parts. The following issues should be paid attention to when checking the cabinet.


1. The external dimension deviation of the LED box is within 0.5mm, and the diagonal deviation is within 1mm.


2. Check whether the burr is cleared, whether the sharp angle is blunt, whether it is scratched, and whether the hand is allowed to have thorns.


3. Each nut and nut column must be tooth-returned to ensure the smooth tightening of the threads.


4. Check whether the assembly of the LED machine housing meets the requirements of the drawings. All components (locks, hinges, etc.) should use existing standard components to ensure the mechanical strength and sealing performance during assembly.


5. The welding of each welding part of the box body must be firm, free from false welding, missing welding, etc. The solder joints should be flat, and the solder joints should be scraped. The process requirements are strict and the specifications are required. The surface of the weld seam should be polished, sealed, waterproof, smooth, and free of sharp angles.


6. After the holes of the LED module are punched and welded to form, ensure that the surface is flat, the surrounding panels have no warping deformation, and the board surface error is less than 1mm. The size of the positioning hole on the front panel of the box is strictly controlled, and the size and spacing error of the positioning hole is less than 0.1mm. The x-direction and y-direction of the group axis are respectively on the same straight line, and are respectively perpendicular to the edge of the shell, and the perpendicularity is less than 1mm.


For LED display manufacturers, the company has specially formulated the testing standards for LED displays and chassis, and specializes in providing full-color LED display solutions and wholesale LED unit modules. Welcome to consult.


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